Case Studies Details

5-Axis Cartesian Type Welding Machine

Welding is a process where two materials are fused together through heating, intermixing, and then cooling the materials and/or a filler to form a strong join. From arc welding to spot welding, welding robots are typically used in welding processes where high-quality repetitive welding is required at high speed. Robotic welding is an automated process that increases efficiency and consistency. LUOVA has provided Automation Control Panel and Field Instrumentation of 5-Axis Cartesian Type Welding Machine.

	Commissioning date : March 2020
	Customer type :
	Location : Ahmedabad , Gujarat
	Value addition : 5 Axis Motion with teaching Pendant

Introduction

5 Axis Cartesian type welding machine is capable to weld different type of jobs using the motion of 5 axis in interpolation way. It can perform resistance spot welding, line welding and arc welding in high production applications. With high degree of accuracy in all Motion axis, user can weld and manufacture multiple jobs which are used in Mechanical Machine Industries, Electronic Industry, Flight Simulators, Automobile Simulators and, Optical fibre alignment.

Detail description

It works on 5 axis interpolation principle and users can Teach the robot in any formation requirement of welding. User can define multiple teaching points for any job and Robot keeps following the same in future production needs. These teach points can be null points, points, line, or arc type. This teaching is fully manual so user can rotate and move the robot at each teaching point and save those in program. Robot remembers those points in sequence and keep following the same. User can save all the jobs in highly sophisticated automation system.

Machine comprises of various sensors and state of the art Servo motors with controllers to achieve high degree of accuracy in 5 axis motion. There is also a high-end HMI for user to perform various operations and data storage. A high-speed Servo controller along with PLC system are key parts of automation package which helps in achieving complex logic requirement.

Relevant facts or Key benefits

LUOVA has Designed, Installed and Commissioned 5 Axis Cartesian type welding machine.

Benefits: Operator can easily weld multiple & Repetitive jobs by using single start and stop control at very high accuracy. This also increases productivity with consistency. User can also monitor the axis motion by actual coordinates of axis from HMI.

5 Axis Cartesian type welding machine Motion control System Helps customers to weld different type of multiple & Repetitive jobs automatically to achieve manufacturing Targets.